1. Operations Management
-
Plan, execute, and monitor daily crusher operations to meet project material requirements (WMM, GSB, aggregates, manufactured sand, etc.).
-
Ensure uninterrupted supply of aggregates aligned with construction schedules.
-
Optimize plant capacity utilization and production efficiency.
-
Coordinate with project execution, QA/QC, batching plant, and planning teams.
2. Production Planning & Control
-
Prepare daily, weekly, and monthly production plans.
-
Monitor production vs. targets and analyze variances.
-
Ensure compliance with approved mix designs and gradation requirements.
3. Maintenance & Asset Management
-
Ensure preventive and breakdown maintenance of crusher plants, screens, conveyors, and allied equipment.
-
Coordinate with workshop and maintenance teams to minimize downtime.
-
Monitor wear parts consumption and control maintenance costs.
-
Maintain equipment availability and reliability KPIs.
4. Quality Control
-
Ensure aggregates meet MoRTH / IRC / project specifications.
-
Coordinate with QA/QC teams for testing, sampling, and approvals.
-
Address quality non-conformities and implement corrective actions.
5. Cost & Commercial Control
-
Control operational costs including fuel, spares, manpower, and consumables.
-
Track cost per MT and identify opportunities for optimization.
-
Support billing, internal transfer pricing, and reconciliation of production quantities.
-
Ensure accurate MIS and reporting to HO / Project Management.
6. Statutory & Compliance
-
Ensure compliance with mining permissions, pollution control norms, explosives (if applicable), and labor laws.
-
Maintain statutory registers, approvals, and documentation related to crusher operations.
9. Coordination & Reporting
-
Liaise with Project Head, P&M, Stores, Commercial, and QA/QC teams.
-
Prepare and submit daily production reports, downtime analysis, cost reports, and monthly performance summaries.
-
Support audits and inspections